YAFES ALEMİN MAKİNAIndustrial Machinery & Engineering Solutions from Türkiye to the WorldINDUSTRIAL MACHINERY & ENGINEERING
Industrial Machinery & Engineering Solutions from Türkiye to the World
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YAFES ALEMİN MAKİNA
Nonwoven Thermal Bonded Production Line for Soft Wadding
YFS-ALM-3000
Technical ranges are from the supplied 3 m manufacturer document. Capacity depends on finished-product grammage and may vary with material and operating conditions. Raw material: chemical fibre and low-melting fibre. Total power, layout, compressed air and final configuration require confirmation in the technical quotation.
YFS-ALM-6000
Technical ranges for the 6 m model come from its own manufacturer document. Capacity depends on product grammage and operating conditions.
Thermally bonded nonwoven fibre and soft wadding production solutions in 3 m and 6 m widths.
Integrated production from bale opening to cutting and winding for quilts and home textile filling. Finished product width differs from individual equipment working widths; capacity depends on product grammage and operating conditions.
| Maximum production width | 3000 mm |
|---|---|
| Catalogue capacity | 400–500 kg/h |
| Line speed | 3–15 m/min |
| Product grammage | 60–500 g/m² |
| Product thickness | 5–60 mm |
| Fibre fineness | 3D–15D |
| Power supply | 380 V · 3~ · 50 Hz |
| Control | PLC |
| Heating system | Natural gas |
| Cutting option | — |
| Maximum production width | 6000 mm |
|---|---|
| Catalogue capacity | 600–800 kg/h |
| Line speed | 3–15 m/min |
| Product grammage | 60–500 g/m² |
| Product thickness | 5–60 mm |
| Fibre fineness | 3D–15D |
| Power supply | 380 V · 3~ · 50 Hz |
| Control | PLC |
| Heating system | Natural gas |
| Cutting option | Two pieces of 3000 mm width |
| Technical Specifications | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Maximum production width | 3000 mm | 6000 mm |
| Catalogue capacity | 400–500 kg/h | 600–800 kg/h |
| Line speed | 3–15 m/min | 3–15 m/min |
| Product grammage | 60–500 g/m² | 60–500 g/m² |
| Product thickness | 5–60 mm | 5–60 mm |
| Fibre fineness | 3D–15D | 3D–15D |
| Power supply | 380 V · 3~ · 50 Hz | 380 V · 3~ · 50 Hz |
| Control | PLC | PLC |
| Raw material | 3D–15D chemical fibre and low-melting fibre | 3D–15D chemical fibre and low-melting fibre |
| Heating system | Natural gas | Natural gas |
| Thermal bonding: hot air | ✓ | ✓ |
| Inverters | Siemens | Siemens |
| Low-voltage equipment | CHINT | CHINT |
| Cutting option | — | Two pieces of 3000 mm width |
| Sales price | 328.000 USD | 478.000 USD |
Technical ranges are from the supplied 3 m manufacturer document. Capacity depends on finished-product grammage and may vary with material and operating conditions. Raw material: chemical fibre and low-melting fibre. Total power, layout, compressed air and final configuration require confirmation in the technical quotation. Optional lapping width and longitudinal cutter quantity are finalized in the technical quotation according to customer requirements.
| Technical Specifications | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Bale opener with electronic weighing | 3 × 1200 mm | 4 × 1500 mm |
| Pre-opener | 1 × 1600 mm | 1 × 1600 mm |
| Fibre reserve boxes | 3 | 4 |
| Fibre mixer | 1 × 1600 mm | 1 × 1600 mm |
| Fine opener | 1 × 1600 mm | 1 × 1600 mm |
| Vibrating feeder | 1 × 2300 mm | 2 × 2300 mm |
| Carding machine | 1 × 2500 mm | 2 × 2500 mm |
| Cross lapper | 1 | 2 |
| Three-layer thermal oven | 1 × 3800 mm | 1 × 6800 mm |
| Calender (catalogue option; sales scope to be confirmed) | 1 | 1 |
| Air cooling | 1 × 3600 mm | 1 × 6600 mm |
| Cutting and winding | 1 × 3800 mm | 1 × 6800 mm |
| Waste fibre opener | 1 × 1000 mm | 1 × 1000 mm |
| PLC control system | 1 | 1 |
| Technical Specifications | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Manufacturer bale-opener model | YQ-1200-KB | YQ-1500-KB |
| Capacity per unit | 160–220 kg/h | 200–250 kg/h |
| Power per unit | 4.8 kW | 4.8 kW |
| Weighing: electronic · Control: photoelectric | ✓ | ✓ |
| Pre-opener width | 1600 mm | 1600 mm |
| Pre-opener power | 15.25 kW | 15.25 kW |
| Fine-opener roller diameter | 500 mm | 500 mm |
| Main opener power | 14.5 kW | 14.5 kW |
| Technical Specifications | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Manufacturer carding model | YQ-2500-DSL | YQ-2500-DSL |
| Carding machine quantity | 1 | 2 |
| Working width | 2500 mm | 2500 mm |
| Main cylinder diameter | 1230 mm | 1230 mm |
| Doffer diameter | 495 mm | 495 mm |
| Working rollers | 5 × Ø165 mm | 5 × Ø165 mm |
| Feeding rollers | 4 × Ø86 mm | 4 × Ø86 mm |
| Cross-lapper input width | 2700 mm | 2700 mm |
| Cross-lapper output width | Optional according to customer requirements | 6800 mm |
| Maximum lapper delivery speed | 45 m/min | 45 m/min |
| Technical Specifications | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Working width | 3800 mm | 6800 mm |
| Oven length | 5000 mm | 5000 mm |
| Number of layers | 3 | 3 |
| Total heating path | 15 m | 15 m |
| Oven speed (not overall line speed) | 3–20 m/min | 3–20 m/min |
| Natural gas heating | ✓ | ✓ |
| Burner | Riello · 200000 kcal | Riello · 200000 kcal |
| Catalogue temperature range | 160–220 °C | 160–220 °C |
| Conveyor: Teflon mesh belt | ✓ | ✓ |
| Drive motors | 6.6 kW | 6.6 kW |
| Fan power | 5.5 kW | 15 kW |
| Alternative electric heating (separate from gas configuration) | 168 kW | 252 kW |
| Thermal insulation | 100 mm | 100 mm |
| Technical Specifications | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Calender width (optional) | 3600 mm | 6600 mm |
| Calender speed | 8–25 m/min | 8–25 m/min |
| Maximum temperature | 220 °C | 220 °C |
| Calender heating power | 72 kW | 99 kW |
| Calender drive power | 3 kW | 4.4 kW |
| Cooling width | 3600 mm | 6600 mm |
| Forced air cooling from above and below | ✓ | ✓ |
| Cooling power | 7 kW | 12.5 kW |
| Approximate cooling machine weight | ≈1200 kg | ≈3000 kg |
| Cutting width | 3800 mm | 6800 mm |
| Cutting speed | 3–15 m/min | 3–15 m/min |
| Longitudinal cutter quantity | Optional according to customer requirements | 5 |
| Cutting power | 7 kW | 8.5 kW |
Feeds and proportions bale fibres using electronic weighing.
Pre-opens fibres before the mixing stage.
Blends fibre components in the chamber and balances feeding.
Fine-opens fibres for feeding and carding.
Vibrating feeding delivers an even fibre layer to the card.
Cards fibres and forms a fibre web.
Cross-lays the web according to width and layer thickness.
Thermally bonds low-melting fibres using hot air.
Cools and shapes the product with forced air.
Cuts edges/length and winds the product into rolls.
The calender is optional in the catalogue; it is not stated as included in the sale price. Manufacturer documents mention approximately 25–28 days for installation and a 1-year manufacturer warranty. Current delivery and warranty terms require confirmation in the final quotation and contract.