YAFES ALEMİN MAKİNASolutions de machines et d’ingénierie de Türkiye vers le mondeMACHINES INDUSTRIELLES & INGÉNIERIE
Solutions de machines et d’ingénierie de Türkiye vers le monde
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YAFES ALEMİN MAKİNA
Nonwoven Thermal Bonded Production Line for Soft Wadding
YFS-ALM-3000
Plages issues du document technique fourni du fabricant pour 3 m. La capacité dépend du grammage, des matières et des conditions de fonctionnement. Matières : fibres chimiques et fibres à bas point de fusion. Puissance totale, implantation, air comprimé et configuration finale à confirmer dans l’offre technique.
YFS-ALM-6000
Les plages du modèle 6 m viennent de son propre document. La capacité dépend du grammage et des conditions.
Thermally bonded nonwoven fibre and soft wadding production solutions in 3 m and 6 m widths.
Integrated production from bale opening to cutting and winding for quilts and home textile filling. Finished product width differs from individual equipment working widths; capacity depends on product grammage and operating conditions.
| Largeur maximale | 3000 mm |
|---|---|
| Capacité catalogue | 400–500 kg/h |
| Vitesse de ligne | 3–15 m/min |
| Grammage | 60–500 g/m² |
| Épaisseur | 5–60 mm |
| Finesse des fibres | 3D–15D |
| Alimentation électrique | 380 V · 3~ · 50 Hz |
| Commande | PLC |
| Chauffage | Gaz naturel |
| Option de coupe | — |
| Largeur maximale | 6000 mm |
|---|---|
| Capacité catalogue | 600–800 kg/h |
| Vitesse de ligne | 3–15 m/min |
| Grammage | 60–500 g/m² |
| Épaisseur | 5–60 mm |
| Finesse des fibres | 3D–15D |
| Alimentation électrique | 380 V · 3~ · 50 Hz |
| Commande | PLC |
| Chauffage | Gaz naturel |
| Option de coupe | Deux pièces de 3000 mm |
| Caractéristiques techniques | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Largeur maximale | 3000 mm | 6000 mm |
| Capacité catalogue | 400–500 kg/h | 600–800 kg/h |
| Vitesse de ligne | 3–15 m/min | 3–15 m/min |
| Grammage | 60–500 g/m² | 60–500 g/m² |
| Épaisseur | 5–60 mm | 5–60 mm |
| Finesse des fibres | 3D–15D | 3D–15D |
| Alimentation électrique | 380 V · 3~ · 50 Hz | 380 V · 3~ · 50 Hz |
| Commande | PLC | PLC |
| Raw material | 3D–15D chemical fibre and low-melting fibre | 3D–15D chemical fibre and low-melting fibre |
| Chauffage | Gaz naturel | Gaz naturel |
| Thermal bonding: hot air | ✓ | ✓ |
| Inverters | Siemens | Siemens |
| Low-voltage equipment | CHINT | CHINT |
| Option de coupe | — | Deux pièces de 3000 mm |
| Sales price | 328.000 USD | 478.000 USD |
Plages issues du document technique fourni du fabricant pour 3 m. La capacité dépend du grammage, des matières et des conditions de fonctionnement. Matières : fibres chimiques et fibres à bas point de fusion. Puissance totale, implantation, air comprimé et configuration finale à confirmer dans l’offre technique. Optional lapping width and longitudinal cutter quantity are finalized in the technical quotation according to customer requirements.
| Caractéristiques techniques | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Bale opener with electronic weighing | 3 × 1200 mm | 4 × 1500 mm |
| Pre-opener | 1 × 1600 mm | 1 × 1600 mm |
| Fibre reserve boxes | 3 | 4 |
| Fibre mixer | 1 × 1600 mm | 1 × 1600 mm |
| Fine opener | 1 × 1600 mm | 1 × 1600 mm |
| Vibrating feeder | 1 × 2300 mm | 2 × 2300 mm |
| Carding machine | 1 × 2500 mm | 2 × 2500 mm |
| Cross lapper | 1 | 2 |
| Three-layer thermal oven | 1 × 3800 mm | 1 × 6800 mm |
| Calender (catalogue option; sales scope to be confirmed) | 1 | 1 |
| Air cooling | 1 × 3600 mm | 1 × 6600 mm |
| Cutting and winding | 1 × 3800 mm | 1 × 6800 mm |
| Waste fibre opener | 1 × 1000 mm | 1 × 1000 mm |
| PLC control system | 1 | 1 |
| Caractéristiques techniques | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Manufacturer bale-opener model | YQ-1200-KB | YQ-1500-KB |
| Capacity per unit | 160–220 kg/h | 200–250 kg/h |
| Power per unit | 4.8 kW | 4.8 kW |
| Weighing: electronic · Control: photoelectric | ✓ | ✓ |
| Pre-opener width | 1600 mm | 1600 mm |
| Pre-opener power | 15.25 kW | 15.25 kW |
| Fine-opener roller diameter | 500 mm | 500 mm |
| Main opener power | 14.5 kW | 14.5 kW |
| Caractéristiques techniques | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Manufacturer carding model | YQ-2500-DSL | YQ-2500-DSL |
| Carding machine quantity | 1 | 2 |
| Working width | 2500 mm | 2500 mm |
| Main cylinder diameter | 1230 mm | 1230 mm |
| Doffer diameter | 495 mm | 495 mm |
| Working rollers | 5 × Ø165 mm | 5 × Ø165 mm |
| Feeding rollers | 4 × Ø86 mm | 4 × Ø86 mm |
| Cross-lapper input width | 2700 mm | 2700 mm |
| Cross-lapper output width | Optionnel selon les besoins du client | 6800 mm |
| Maximum lapper delivery speed | 45 m/min | 45 m/min |
| Caractéristiques techniques | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Working width | 3800 mm | 6800 mm |
| Oven length | 5000 mm | 5000 mm |
| Number of layers | 3 | 3 |
| Total heating path | 15 m | 15 m |
| Oven speed (not overall line speed) | 3–20 m/min | 3–20 m/min |
| Natural gas heating | ✓ | ✓ |
| Burner | Riello · 200000 kcal | Riello · 200000 kcal |
| Catalogue temperature range | 160–220 °C | 160–220 °C |
| Conveyor: Teflon mesh belt | ✓ | ✓ |
| Drive motors | 6.6 kW | 6.6 kW |
| Fan power | 5.5 kW | 15 kW |
| Alternative electric heating (separate from gas configuration) | 168 kW | 252 kW |
| Thermal insulation | 100 mm | 100 mm |
| Caractéristiques techniques | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Calender width (optional) | 3600 mm | 6600 mm |
| Calender speed | 8–25 m/min | 8–25 m/min |
| Maximum temperature | 220 °C | 220 °C |
| Calender heating power | 72 kW | 99 kW |
| Calender drive power | 3 kW | 4.4 kW |
| Cooling width | 3600 mm | 6600 mm |
| Forced air cooling from above and below | ✓ | ✓ |
| Cooling power | 7 kW | 12.5 kW |
| Approximate cooling machine weight | ≈1200 kg | ≈3000 kg |
| Cutting width | 3800 mm | 6800 mm |
| Cutting speed | 3–15 m/min | 3–15 m/min |
| Longitudinal cutter quantity | Optionnel selon les besoins du client | 5 |
| Cutting power | 7 kW | 8.5 kW |
Feeds and proportions bale fibres using electronic weighing.
Pre-opens fibres before the mixing stage.
Blends fibre components in the chamber and balances feeding.
Fine-opens fibres for feeding and carding.
Vibrating feeding delivers an even fibre layer to the card.
Cards fibres and forms a fibre web.
Cross-lays the web according to width and layer thickness.
Thermally bonds low-melting fibres using hot air.
Cools and shapes the product with forced air.
Cuts edges/length and winds the product into rolls.
The calender is optional in the catalogue; it is not stated as included in the sale price. Manufacturer documents mention approximately 25–28 days for installation and a 1-year manufacturer warranty. Current delivery and warranty terms require confirmation in the final quotation and contract.