YFS-ALM-3000
3 m · 不織布繊維・中綿生産ライン
- 最大生産幅
- 3000 mm
- カタログ生産能力
- 400–500 kg/h
技術範囲は提供された3mラインのメーカー資料に基づきます。生産能力は製品の目付、原料、運転条件により変動します。原料は化学繊維と低融点繊維です。総電力、配置、圧縮空気、最終構成は技術見積で確認します。
産業機械・エンジニアリング
YAFES ALEMİN MAKİNA
Türkiyeから世界へ、産業機械とエンジニアリングソリューション
Çerçeve hızıAzaltılmış hareket tercihiniz nedeniyle animasyon duraklatıldı.
YAFES ALEMİN MAKİNA · VIDEO SHOWROOM
Nonwoven Wadding Production Line
幅3メートルの熱接着式不織布繊維・ソフト中綿生産ライン。YAFES ALEMİN MAKİNA
不織布繊維・中綿生産ライン
Nonwoven Thermal Bonded Production Line for Soft Wadding
不織布繊維・中綿生産ライン
Thermally bonded nonwoven fibre and soft wadding production solutions in 3 m and 6 m widths.
Integrated production from bale opening to cutting and winding for quilts and home textile filling. Finished product width differs from individual equipment working widths; capacity depends on product grammage and operating conditions.
技術比較
YFS-ALM-3000 · 技術仕様
| 最大生産幅 | 3000 mm |
|---|---|
| カタログ生産能力 | 400–500 kg/h |
| ライン速度 | 3–15 m/min |
| 製品目付 | 60–500 g/m² |
| 製品厚さ | 5–60 mm |
| 繊維の繊度 | 3D–15D |
| 電源 | 380 V · 3~ · 50 Hz |
| 制御 | PLC |
| 加熱方式 | 天然ガス |
| 裁断オプション | — |
YFS-ALM-6000 · 技術仕様
| 最大生産幅 | 6000 mm |
|---|---|
| カタログ生産能力 | 600–800 kg/h |
| ライン速度 | 3–15 m/min |
| 製品目付 | 60–500 g/m² |
| 製品厚さ | 5–60 mm |
| 繊維の繊度 | 3D–15D |
| 電源 | 380 V · 3~ · 50 Hz |
| 制御 | PLC |
| 加熱方式 | 天然ガス |
| 裁断オプション | 幅3000mmの2枚 |
| 技術仕様 | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| 最大生産幅 | 3000 mm | 6000 mm |
| カタログ生産能力 | 400–500 kg/h | 600–800 kg/h |
| ライン速度 | 3–15 m/min | 3–15 m/min |
| 製品目付 | 60–500 g/m² | 60–500 g/m² |
| 製品厚さ | 5–60 mm | 5–60 mm |
| 繊維の繊度 | 3D–15D | 3D–15D |
| 電源 | 380 V · 3~ · 50 Hz | 380 V · 3~ · 50 Hz |
| 制御 | PLC | PLC |
| Raw material | 3D–15D chemical fibre and low-melting fibre | 3D–15D chemical fibre and low-melting fibre |
| 加熱方式 | 天然ガス | 天然ガス |
| Thermal bonding: hot air | ✓ | ✓ |
| Inverters | Siemens | Siemens |
| Low-voltage equipment | CHINT | CHINT |
| 裁断オプション | — | 幅3000mmの2枚 |
| Sales price | 328.000 USD | 478.000 USD |
技術範囲は提供された3mラインのメーカー資料に基づきます。生産能力は製品の目付、原料、運転条件により変動します。原料は化学繊維と低融点繊維です。総電力、配置、圧縮空気、最終構成は技術見積で確認します。 Optional lapping width and longitudinal cutter quantity are finalized in the technical quotation according to customer requirements.
Production Line Equipment
| 技術仕様 | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Bale opener with electronic weighing | 3 × 1200 mm | 4 × 1500 mm |
| Pre-opener | 1 × 1600 mm | 1 × 1600 mm |
| Fibre reserve boxes | 3 | 4 |
| Fibre mixer | 1 × 1600 mm | 1 × 1600 mm |
| Fine opener | 1 × 1600 mm | 1 × 1600 mm |
| Vibrating feeder | 1 × 2300 mm | 2 × 2300 mm |
| Carding machine | 1 × 2500 mm | 2 × 2500 mm |
| Cross lapper | 1 | 2 |
| Three-layer thermal oven | 1 × 3800 mm | 1 × 6800 mm |
| Calender (catalogue option; sales scope to be confirmed) | 1 | 1 |
| Air cooling | 1 × 3600 mm | 1 × 6600 mm |
| Cutting and winding | 1 × 3800 mm | 1 × 6800 mm |
| Waste fibre opener | 1 × 1000 mm | 1 × 1000 mm |
| PLC control system | 1 | 1 |
Bale Opening and Fibre Preparation
| 技術仕様 | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Manufacturer bale-opener model | YQ-1200-KB | YQ-1500-KB |
| Capacity per unit | 160–220 kg/h | 200–250 kg/h |
| Power per unit | 4.8 kW | 4.8 kW |
| Weighing: electronic · Control: photoelectric | ✓ | ✓ |
| Pre-opener width | 1600 mm | 1600 mm |
| Pre-opener power | 15.25 kW | 15.25 kW |
| Fine-opener roller diameter | 500 mm | 500 mm |
| Main opener power | 14.5 kW | 14.5 kW |
Carding and Cross Lapping
| 技術仕様 | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Manufacturer carding model | YQ-2500-DSL | YQ-2500-DSL |
| Carding machine quantity | 1 | 2 |
| Working width | 2500 mm | 2500 mm |
| Main cylinder diameter | 1230 mm | 1230 mm |
| Doffer diameter | 495 mm | 495 mm |
| Working rollers | 5 × Ø165 mm | 5 × Ø165 mm |
| Feeding rollers | 4 × Ø86 mm | 4 × Ø86 mm |
| Cross-lapper input width | 2700 mm | 2700 mm |
| Cross-lapper output width | お客様の要望に応じてオプション | 6800 mm |
| Maximum lapper delivery speed | 45 m/min | 45 m/min |
Three-Layer Thermal Oven
| 技術仕様 | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Working width | 3800 mm | 6800 mm |
| Oven length | 5000 mm | 5000 mm |
| Number of layers | 3 | 3 |
| Total heating path | 15 m | 15 m |
| Oven speed (not overall line speed) | 3–20 m/min | 3–20 m/min |
| Natural gas heating | ✓ | ✓ |
| Burner | Riello · 200000 kcal | Riello · 200000 kcal |
| Catalogue temperature range | 160–220 °C | 160–220 °C |
| Conveyor: Teflon mesh belt | ✓ | ✓ |
| Drive motors | 6.6 kW | 6.6 kW |
| Fan power | 5.5 kW | 15 kW |
| Alternative electric heating (separate from gas configuration) | 168 kW | 252 kW |
| Thermal insulation | 100 mm | 100 mm |
Calender, Cooling, Cutting and Winding
| 技術仕様 | YFS-ALM-3000 | YFS-ALM-6000 |
|---|---|---|
| Calender width (optional) | 3600 mm | 6600 mm |
| Calender speed | 8–25 m/min | 8–25 m/min |
| Maximum temperature | 220 °C | 220 °C |
| Calender heating power | 72 kW | 99 kW |
| Calender drive power | 3 kW | 4.4 kW |
| Cooling width | 3600 mm | 6600 mm |
| Forced air cooling from above and below | ✓ | ✓ |
| Cooling power | 7 kW | 12.5 kW |
| Approximate cooling machine weight | ≈1200 kg | ≈3000 kg |
| Cutting width | 3800 mm | 6800 mm |
| Cutting speed | 3–15 m/min | 3–15 m/min |
| Longitudinal cutter quantity | お客様の要望に応じてオプション | 5 |
| Cutting power | 7 kW | 8.5 kW |
- Central PLC control
- Siemens frequency inverters
- CHINT low-voltage equipment
- Independent and synchronized operation
- Adjustable machine speeds
- Photoelectric fibre feeding sensors
- Q235 / Q235B steel frame
- Electrostatic paint and corrosion protection
- Waste fibre recovery unit
生産工程と設備
- 01
ベール開繊
Feeds and proportions bale fibres using electronic weighing.
- 02
繊維開繊
Pre-opens fibres before the mixing stage.
- 03
繊維混合
Blends fibre components in the chamber and balances feeding.
- 04
精密開繊
Fine-opens fibres for feeding and carding.
- 05
繊維供給
Vibrating feeding delivers an even fibre layer to the card.
- 06
カーディング
Cards fibres and forms a fibre web.
- 07
クロスラッピング
Cross-lays the web according to width and layer thickness.
- 08
熱処理炉
Thermally bonds low-melting fibres using hot air.
- 09
冷却
Cools and shapes the product with forced air.
- 10
裁断・巻取り
Cuts edges/length and winds the product into rolls.
繊維・中綿サンプル
- Soft filling wadding
- Quilt filling fibre
- Home textile filling materials
- Thermally bonded polyester wadding
- Nonwoven filling materials from suitable fibres
生産ラインの画像
YQ-1500-KB · Bale Opener with Weighing System
YQ-1600-YKS · Pre-opening Machine
YQ-1600-DC · Large Chamber Mixer
YQ-JM-S · Fibre Opener and Mixer Feeding Unit
YQ-KT-1600 · Fibre Opening and Feeding Machine
YQ-JMA · Fibre Collection / Reserve Box
YQ-JM-B · Fibre Collection / Reserve Box
YQ-JMA-B · Fibre Collection / Reserve Box
YQ-BF-1600 · Fibre Cross Lapper
YQ-HF-1600 · Fibre Oven
YQ-1600-CL · Fibre Calender · Optional
YQ-QG-1600 · Fibre Cutting and Perforation Machine
YQ-FP-1600 · Fibre Perforation Machine
価格に含まれるサービス
トルコ税関までの納品
専門的な設置と試運転
1か月間の現地設置・オペレーター研修
生産工程の技術サポート
The calender is optional in the catalogue; it is not stated as included in the sale price. Manufacturer documents mention approximately 25–28 days for installation and a 1-year manufacturer warranty. Current delivery and warranty terms require confirmation in the final quotation and contract.